Wash Us in Action Tackle Your Toughest Cleanliness Need

15 April 2013
Category:
Containment

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In theory, washing is simple; in practice, not so. Establishing a repeatable process, avoiding contamination during and after washing, protecting components thereafter from shock, rust, and other pollutants in potentially changing environments requires just as much thought and attention as any other manufacturing step but with the added variability of environment influences such as humidity, temperature changes, water hardness, etc. The key to repeatable cleanliness is identifying and minimizing the elements of change in the overall cleaning process as well as frequent measurements. Often, we remember to check for concentrations of RPs, acidity of water, but you might underestimate the influence of components inside wash trays, path of drying, and where parts are handled.  Throughout the mechanical/hydraulic industry, it has been demonstrated that cleanliness levels at the immediate early instances of functioning will drastically affect reliability and longevity.  Typically cleanliness requirements correlate with the size of the components and its place in the function into which it will be assembled.

cleanliness-microscope-measures-particle-size

It’s not just about washing, you need to know the contamination level. SCSI can perform a cleanliness check.

cleanliness-patch-aurora

SCSI records all data along with the patch after performing cleanliness checks.

An SCSI customer, a world leader in automotive diesel engines, explained to us that the precision of machining tolerances no longer requires engine break-in anymore, but that the cleanliness/pollution level within the engine for the first two minutes of operations would determine the engine’s output, durability and consumption performance by as much as 10%. That’s staggering! Over the years, SCSI’s quality containment department has developed skills, assets and processes to not only clean components, but also package products. From large power steam washing, to automated wash machines, to envisioned robotic cleaning stations, SCSI will develop, adapt or use whatever it takes to make your parts clean to specs with testing and traceability to guarantee it.

Case Study:  A Peoria-based machinist requested SCSI’s assistance to remove a core sand. Our talented Broadway facility team recommended a high-power hot water blast.  The machinist valued the result and asked SCSI to work three remaining parts!

Cleaning Projects & Capabilities

Wash Bay

Power Steam Wash

In our Peoria-based Broadway facility, SCSI has built a robust wash area including power steam cleaner, vacuum, heated water supply, detergent, etc. Our proven process removes debris including oil, grease, carbon, dirt, and other machining remains.  Regardless of geometry, our experts can wash any component, casting, engine block or large part up to full size cars, boats, etc.

power-steam-washer

Currently, a major OEM is relying on SCSI’s power steam wash to clean parts that were being stored with a high-wax content preservative that could cause fumes and other potential risks when the parts were used.

engines-for-wax-removal

The OEM contracted SCSI to contract facilitate all planning steps for developing and implementing an answer for wax preservative removal. SCSI immediately put a team together to develop a solution, and had a trial wash within days. Soon after, SCSI applied its developed process to several thousand units throughout North America and Europe.

Three-Stage Automated Washer

Finally, if your parts have cleanliness requirements (for warranty purposes), you don’t want to put them in dirty dunnage.  Since purchasing new returnables each time is cost prohibitive, let SCSI sort, clean and/or store your dunnage trays, containers or totes as well as any typical returnables including baskets, boxes, Kanban trays, etc.

three-stage-automated-Washer

With a wash rate of 60 to 240 parts per hour, this washer’s 50 micron filter pore size can meet most cleanliness standards for engine parts and hydraulic lines.

4W Process

Our “4W” process (Weed-Wash-Wrap-Warehouse) is simple:

Contact SCSI to learn which wash cycle is right for your cleanliness needs.  We have an immediate solution.

North America

North America Sales +1.877.345.5651
North America Emergency Containment +1.877.727.1911

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Asia

Reach us in Chinese or English!
Office, Working Hours: +86 512 6763 2501
After Hours: +86 134 0261 8328

Europe

European Sales +33 (0) 6 77 89 46 82
European Containment +33 (0) 6 79 75 86 27

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2 responses on “Wash Us in Action Tackle Your Toughest Cleanliness Need

  1. I accidentally left my DeWalt cordless circular saw out in the rain for two days.
    .. URGGGGGG. The battery pack was in at the time.

    Also my corded B&D jigsaw. Did I kill them? When I discovered them outside, I brought them in and shook them out and won’t turn them on for a good while to let them dry out. Any suggestions? Thanks!.

    • Natalie Fee says:

      Hello Susan, you did the right thing by letting them dry out before you plug anything in. I suggest you remove the battery from the circular saw if possible and try to charge it. If it holds a charge then the battery is good. Placing the tools in front of a fan for a couple of days can help dry them out.

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